Wire & Cable Lead Making Capabilities

Since 1980, OEMs have partnered with Data Cable, a leading interconnect manufacturer of custom cable assemblies, custom wire harness assemblies, custom electro-mechanical assemblies, and much more – serving a wide and diverse range of industries.

Why OEM’s Choose to Outsource to Data Cable?

We have a longstanding 45+ year reputation as a quality custom connectivity solutions manufacturer.
We offer a wide range of services and capabilities, like overbraiding, wire marking, wire & cable processing, and lead making, which enable us to better meet our customer’s unique requirements in the most cost-effective way.
We continually invest in new technology and machinery to stay up to date on the latest equipment.
Our technicians and operators are highly trained and skilled experts.
Our Value Added Services help OEMs gain efficiency by lowering costs and lead-time, while improving quality and performance.

Lead Making Capabilities for Wires & Cables

Data Cable offers automated lead making solutions for wires and cables, including:

Stripping
Cutting
Crimping
Soldering
Printing and marking

Our state-of-the-art lead making equipment processes a variety of 36 to 10 AWG wires and cables with precision and speed. Terminations include plain stripping, crimping, double crimping, and tinning. Processing capabilities include the following:

Crimp / seal (different terminals)
Crimp / crimp (different terminals)
Crimp / crimp (same terminals)
Crimp to crimp
Crimp to crimp (closed barrel)
Crimp to twist/tin
Hard shell / mini seals
Seal / seal (same terminals and seals)
Seal to crimp
Seal to seal
Seal to twist / tin
Twist / tin both ends
Twist and tin / crimp
Two-layer strip

We can build quality leads that are as small as 32 AWG up to 4/0 AWG. Our lead making expertise is highly used by OEMs seeking battery cable assemblies.

What interconnect solutions can Data Cable assist you with? Contact us today to discuss your project requirements!