Custom Overmolding Services
Data Cable is a world class manufacturer of custom cable assemblies, wire harnessing, electro-mechanical assemblies and other interconnect solutions for a widely diverse group of industries - defence, medical, robotics, UAVs, transportation, industrial equipment, satellite & communications, nuclear & power, agriculture, forestry, mining & more.
Since 1980, Data Cable has enjoyed sustainable growth and success. We value the excellent reputation we've earned for quality, competitive pricing, and customer service.
Data Cable's manufacturing solutions for OEMs include overmolding technology. Our overmolding machine is capable of encapsulating various components, keeping them protected and long-lasting.
Overmolding, also known as low pressure molding is a manufacturing process in which a liquid plastic material is injected into a mold at a very low pressure. This overmolding technique encapsulates sensitive electronic components, providing a protective layer without damaging the parts due to the minimal force applied.
Eliminates Secondary Operations: Our one-stop solution enables OEMs to fulfill all their custom requirements through a single, efficient process, reducing the need for additional steps.
Rugged Protection & Durability: Provides custom strain relief, resistance to wear and tear, and protection against environmental factors such as temperature extremes, UV radiation, moisture, and harsh chemicals.
Improved Functionality: The protective layer offers multiple benefits such as sound dampening, waterproofing, abrasion resistance, and vibration isolation, significantly contributing to enhanced product performance.
Custom Design Flexibility: Offers various possibilities in product design, including advanced aesthetics and custom in-mold labelling, making the end product much more user-friendly and ergonomic.
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Technical Features:
- Injection pressure between 20-200 PSI
- Application pressure between 20-500 PSI
- No damage to electrical parts
- Defined shape and contour-exact encapsulation
- RoHS and REACH compliant
The Data Cable Difference - The Value of High-Quality Overmolding Services
All overmolding services manufactured by Data Cable are built custom to meet the unique needs of our OEM customers and their specific industry requirements. OEMs that choose custom overmolding solutions for their custom cable assemblies or coaxial cable assemblies can feel confident knowing that we only build with the highest quality materials at our manufacturing facility.
Let's talk about your custom overmolding manufacturing needs - we’re confident that we can help you find the best solution.