Custom Cable Assembly & Wire Harness Assembly for Nuclear & Power Markets

Wiring harnesses and cable assemblies for energy and nuclear applications require higher precision and capabilities than what a standard ‘off-the-shelf’ cable assembly can deliver. They need to withstand harsh environments, continual operation, and function reliably as needed.

Whether the application is nuclear, oil, gas, electrical power, or renewable energy (wind, solar, hydro), cable and wire assemblies in the energy sector are often exposed to factors like temperature extremes, moisture, humidity, corrosive chemicals and fluids, pressure, and vibrations.

Data Cable brings decades of experience in designing and manufacturing high quality, reliable and durable interconnects for nuclear and power applications. Specifically for the nuclear industry, we build panels that are part of the trip logic for a Nuclear Protective/Safety Shutdown System. Reliable operation of these panels is critical.

A Full Interconnect Solutions Partner for Power & Nuclear OEMs

A graphic of white power lines on a blue background

For decades we have been customizing cable assemblies, wire harnesses and more, for a wide and diverse range of industries, including Nuclear & Power markets.

We are proven interconnect experts, having solved some of the most complex interconnect challenges for a variety of applications and systems in all the industries we serve. From designing to manufacturing to testing and delivering finished interconnect solutions, we consistently operate at the highest level of quality attainable:

  • We have the capabilities, credentials, and rigorous testing processes in place at our UL-certified Canadian cable assembly manufacturing facility in Canada.
  • We maintain Military workmanship standards. We have trained personnel and certification to follow the IPC/WHMA-A-620 class 3 standard.
  • 100% Quality first time and every time is our measure of success. We inspect every single component before it leaves our facility. Field failures are NOT acceptable.

Quality Cable Assemblies for the Energy Market Demands Strong Capabilities

We take immense pride in offering a full range of interconnect products & services to meet the many needs of our customers, especially OEMs in the energy market.

When manufacturing custom cable assemblies for nuclear and power OEMs, there are numerous considerations that must be factored into the design to ensure they are reliable, durable and function as intended for their unique applications. These include:

  • Temperature & moisture exposure.
  • Vibration, shock & pressure.
  • Abrasion resistance.
  • Resistance to corrosive chemicals and fluids.
  • Depending on the OEM, Military Specs or EMI requirements may need to be adhered to.

We have developed the means to deliver on time exactly what customers need, and to their precise specifications, including:

  • Having an in-house Engineering & Design Team.
  • Having a proven QMS (Quality Management System) specific to our industry and capabilities.
  • Being certified to the ISO9001:2015 standard (SAI Global).
  • Being certified to UL, CSA, CGD (ITAR).
  • Having trained personnel and certification for IPC/WHMA-A-620 class 3.
  • Following IPC/WHMA-A-620, class 2 unless otherwise specified.
  • Testing 100% for continuity and shorts per IPC/WHMA-A-620, Section 19.5.1 and 19.5.2, class 2, unless otherwise specified.
  • Maintaining RoHS, REACH, & Conflict Minerals compliance capability.

Our Value Added Services like Kanban, Stocking Agreements, Technical support, Reverse Engineering and Prototyping not only make outsourcing more efficient, but they also aid in speeding up lead times and ensuring high quality and performance.

Data Cable – Your Cable Assembly Manufacturer for Nuclear & Power Markets

Energy cable assembly manufacturers and nuclear wire harness manufacturers are not all the same. Experience, quality, value added services, capabilities, and testing matter when selecting the right interconnect manufacturer to outsource to.

When you partner with Data Cable, you can trust that we build precisely to specifications while still attaining the highest level of quality and reliability possible.

Tell us more about your projects by requesting a quote today.