Defence

Custom Cable Assembly & Wire Harness Manufacturer - Defence & Security

Defence and military organizations around the world depend on reliable, high-quality wire harness assemblies, custom cable assemblies, and other top-of-the-line interconnect solutions.

These applications often require capabilities beyond what a typical “off-the-shelf” cable assembly can deliver. Custom connectivity solutions for Defence/Military & Security must be manufactured to meet specific requirements and regulations, ensuring critical systems perform in the field, where failure is not an option.

From transportation on land, air, or water to satellite and communications, power transmission, medical equipment, robotics, and more, defence and military programs must rely on a diverse range of systems. These systems require reliable cable assemblies and wire harnesses manufactured specifically to their unique requirements, standards, and abide by regulatory and environmental compliances. It is also important to consider the environmental conditions that these interconnect solutions may be exposed to, such as extreme temperatures, water exposure, vibration and shock, dust and sand, electromagnetic interference (EMI), radiation, and much more.

That’s why it’s crucial to choose a reliable manufacturer that can promise high-quality custom connectivity solutions that outstand harsh and demanding environments.

Custom Connectivity Solutions for Military & Defence OEMs

Since 1980, we have manufactured customized cable assemblies, wire harnesses, battery cable assemblies, electro-mechanical assemblies, sub-assemblies, box builds, and more for Defence & Military OEMs throughout Canada and the United States.

We are proven interconnect experts with experience solving complex connectivity challenges across a wide range of applications and systems. This is one of the many reasons we specialize in custom defence and military interconnect solutions. We understand the demanding standards required for defence cable assembly and wire harness manufacturing and the critical role these connections play in defence technology and systems.

From manufacturing and testing to the delivery of finished custom connectivity solutions, we consistently operate at the highest level of quality attainable:

We build in strict accordance with Military Specifications, and in complete compliance with regulatory and environmental requirements and safety standards.
We maintain Military workmanship standards. We have trained personnel and certification to follow the IPC/WHMA-A-620 class 3 standard.
100% Quality first time and every time is our measure of success. Data Cable military cable assemblies and military wire harnesses are integrated into advanced systems and high-technology applications around the world. Field failures are NOT acceptable, which demands stringent testing.

Military Wire Harness Assemblies that Meet MIL-SPECS

Interconnect solutions for the defence industry must be made in strict compliance with Military Specifications (MIL-SPEC). These requirements are set at government levels to ensure that the unique requirements are met for all defence electrical systems and applications, maintaining high-quality, functionality, and reliability.

Data Cable builds to MIL-SPECS. We also:

Have proven QMS (Quality Management Systems) specific to our industry and capabilities.
Are certified to the ISO 9001:2015 standard (Intertek).
Follow IPC/WHMA-A-620, class 2 unless otherwise specified.
Test 100% for continuity and shorts per IPC/WHMA-A-620, Section 19.5.1 and 19.5.2, class 2 unless otherwise specified.
Have trained personnel and certification for IPC/WHMA-A-620 class 3.
Are Certified to UL, CSA, CGD (ITAR).

From prototype designs to finished goods, we never cut corners or skip crucial steps.

Quality Defence Cable Assembly Manufacturing Requires Strong Capabilities & Testing

As an established custom interconnect manufacturer for OEMs and a proud member of CADSI, we have the capabilities, credentials, and rigorous testing processes in place at our UL-certified manufacturing facility in Orangeville, Ontario, Canada.

We take immense pride in offering a full range of interconnect products & services (including overbraiding and overmolding) to meet the many needs of our customers, especially those in the Defence and Military industry. We have developed the means to deliver on time and to exact specifications, so our customers can feel confident knowing their products are built-to-spec. Our Value-Added Services like Kanban, stocking agreements, technical support, reverse engineering, and prototyping not only make outsourcing more efficient, but they also aid in speeding up lead times and ensuring high-quality and performance.

Since 100% quality first time and every time is our measure of success, we inspect every single assembly before it leaves our facility. Field failures are NOT acceptable, which is why we use stringent testing processes to verify the quality, functionality, and safety, ensuring that it meets the unique specifications required by our customers.

Trusted Custom Connectivity Solutions for Defence OEMs

Military cable assembly and wire harness manufacturers are not all the same. Experience, quality, value-added services, capabilities, and testing all matter when choosing a custom connectivity manufacturer to outsource to.

When you partner with Data Cable, you can trust that we build to MIL-SPEC requirements while maintaining the highest level of quality and reliability possible.

Tell us more about your defence projects and unique interconnect needs by requesting a quote.