Wire & Cable Lead Making Capabilities

Since 1980 Original Equipment Manufacturers have been partnering with Data Cable, a leading interconnect manufacturer of custom cable assemblies, custom wire harness assemblies, custom electro-mechanical assemblies & more, for a wide and diverse range of industries.

Why OEM's Choose to Outsource to Data Cable?

  • We have a longstanding 40-year reputation as a quality custom connectivity solutions manufacturer.
  • We offer a wide range of services and capabilities, like overbraiding, wire marking, wire & cable processing and lead making, which enable us to better meet our customer’s unique requirements in the most cost-effective way.
  • We continually investment in modern technology & equipment.
  • Our technicians and operators are highly trained and skilled experts.
  • Our Value Added Services help OEMs gain efficiency by lowering costs and lead-time, while improving quality and performance

Lead Making Capabilities for Wires & Cables

Data Cable offers automated lead making solutions for wires and cables, including:

  • Stripping
  • Cutting
  • Crimping
  • Soldering
  • Printing and marking  
Examples of wire processing and lead making capabilities
Sample of Lead making capability
Example of Data Cable's wire processing and lead making capabilities

Our state-of-the-art lead making equipment processes a variety of 36 to 10 awg wires and cables to with precision and speed. Terminations include plain stripping, crimping, double crimping, and tinning. Processing capabilities include the following:

a variety of different sized leads manufactured by Data Cable

  • Crimp / seal (different terminals)
  • Crimp / crimp (different terminals)
  • Crimp / crimp (same terminals)
  • Crimp to crimp
  • Crimp to crimp (closed barrel)
  • Crimp to twist/tin
  • Hard shell / mini seals
  • Seal / seal (same terminals and seals)
  • Seal to crimp
  • Seal to seal
  • Seal to twist / tin
  • Twist / tin both ends
  • Twist and tin / crimp
  • Two-layer strip  

We can build quality leads that are as small as 32awg up to 4/0awg. Our lead making expertise is highly used by OEMs seeking battery cable assemblies.

What interconnect solutions can Data Cable assist you with? Contact us today to talk about your needs and projects.