Battery Cable Assemblies

Data Cable is a leading manufacturer of battery cable assemblies, custom cable assemblies, box builds, control panel assemblies, wire harness assemblies, electro-mechanical assemblies and more, for a widely diverse group of industries including medical, defence, robotics, UAVs, transportation, industrial equipment, satellite & communications, nuclear & power, agriculture, forestry, mining & more.

A sample of a complete battery cable assembly by Data Cable
A sample of a complete battery cable assembly by Data Cable
A battery cable assembly by Data Cable

Why Do OEMS Partner with Data Cable for their Custom Battery Cable Assembly Needs?

We are a long-standing reputable battery cable assembly manufacturer for OEMs, backed by decades of experience. OEMs in the Defence, Medical, Agricultural, Transportation, Industrial Equipment & Water Distribution industries are just a few of the industries we have served in our 40 years of business.

What is a Battery Cable Assembly?

Battery cables are used to supply DC power to machines, vehicles and various other types of battery powered equipment. They are most commonly used in Automotive, Military, Aerospace and Manufacturing industries, in battery powered systems mostly.

A battery cable assembly is comprised of a battery cable with both ends terminated. It is used to connect one or more batteries to an electrical system. They vary widely in length and can can be terminated with a wide array of ends and boots.

When manufacturing battery cable assemblies, the right cable size or wire gauge must be chosen to ensure effective power transfer to the equipment. This varies from micro-amps to several hundred amps. The cable size is dependent on the requirements necessary to operate the equipment, and the battery cable components used must serve the environment which they will be used in.

The Advantages of Outsourcing Your Battery Cable Assembly Needs to Data Cable?

a variety of different sized leads manufactured by Data Cable

All assemblies we manufacture meet the unique needs of our OEM customers, including any environmental requirements and the specific applications they are to be used for. Our lead making expertise is highly used by OEMs seeking reliable battery cable assemblies because we can build quality leads that are as small as 32awg and all the way up to 4/0awg.

Manufacturing these interconnect solutions to an OEM’s precise specifications is critical for many industries, especially Military, where battery cables are commonly used in harsh environments. For example, Military vehicles are subjected to hot and cold environments, outside or underwater conditions, etc.  To ensure that the battery cables are reliable and work as intended in these various environments, a special manufacturing process is required, which Data Cable has extensive experience with. 

We manufacture all custom battery cable assemblies in-house and in full compliance with regulatory and environmental requirements and safety standards, and every component or subcomponent is fully inspected before it leaves our 35,000 sq. ft. manufacturing facility. 

From customer designed prototypes to First Article Inspection builds through to full production, and 100% inspection, Data Cable collaborates with OEMs. Contact us today for reliable, quality, and affordable battery cable assemblies!